Services
Comprehensive industrial solutions – manufacturing of industrial pipelines, steel structures, and custom components with the highest precision.
Industrial Pipelines
Metal Structures
Burner Systems and Control Lines
Custom-Made Final Products
Turnkey Solutions
Industrial Pipelines
Metal Structures
Burner Systems and Control Lines
Custom-Made Final Products
Turnkey Solutions
Industrial Pipelines
Reliable Flow – Built on Knowledge, Precision, and Quality
At Kolar Industrial Solutions, we deliver professional installation of industrial pipelines – the heart of many technological systems. Whether it involves high pressures, special media, or demanding industrial environments – our solutions are durable, safe, and fully tailored to the customer.
Industrial Piping Installations
For the transport of various media – from technical gases, steam, water, inert gases, to industrial gas and air – we use high-quality welded and seamless pipes in a wide range of sizes, diameters, and wall thicknesses.
-
Diameters: DN 15 to DN 500
-
Materials: Carbon steel, stainless steel 1.4301, 1.4571, 1.4404, 1.4841 and others
-
Pressure ratings: up to PN 40
-
Pipe bending: precise bending according to project requirements, minimizing the number of joints and optimizing execution.
Welding is performed using the TIG process (including orbital welding when required) by certified welders in compliance with European standards. For each project, we can provide complete documentation, testing, and full material traceability.
Sheet Metal Ducts for Low-Pressure Systems
In addition to pipework, we manufacture sheet metal ducts for systems with lower pressures, such as:
-
Ventilation and air-conditioning
-
Flue gas ducts (for industrial furnace exhaust)
-
Extraction ducts for filtration systems (e.g., dust, odors, aerosols)
The ducts are custom-designed to fit the space and flow requirements, meet industrial standards, include inspection and leak testing, and are built for long service life and easy maintenance.
Where required, we can also produce abrasion-resistant connections, with rubber lining or ceramic coating of the internal duct surfaces.
Metal Structures
Strength. Precision. Reliability.
At Kolar Industrial Solutions, we specialize in the design, manufacturing, and installation of steel structures for demanding industrial environments. Our structures are the result of engineering precision, high-quality materials, and over three decades of experience.
Every structure begins with an idea.
Our team collaborates with the client already in the concept development phase, helping to choose the most optimal technical solution. Based on project requirements, we prepare:
-
Static calculations
-
Workshop documentation
-
3D models and visualizations (when needed)
-
CE marking documentation
The design process complies with EN 1090 standards, execution class EXC2, ensuring safe use of structures in industry, warehousing, energy, and construction.
Manufacturing According to EN 1090 and EN ISO 3834
Our production capacities allow precise and repeatable fabrication of various steel components – from simple support structures to complex beams and assembled units.
-
Welding is carried out in compliance with EN ISO 3834, using certified procedures and qualified welders.
-
We use fully traceable raw materials, tested and certified according to standard requirements.
-
Each structure undergoes internal quality control and is documented in accordance with legal requirements.
Burner Systems and Control Lines
Reliable Execution Based on Your Documentation
At Kolar Industrial Solutions, we carry out the mechanical fabrication of burner assemblies and control lines based on the client’s project documentation. In accordance with the plans, we provide precise manufacturing, welding by certified welders, assembly of components, and final inspection – ensuring full technical compliance and functionality even in demanding industrial environments.
Burner Assemblies for Industrial Processes
We manufacture burner assemblies with capacities ranging from 15 kW to 5 MW, used in industrial applications such as:
-
Industrial furnaces
-
Dryers
-
Curing chambers
-
Process air preparation systems
All assemblies are manufactured in accordance with the client’s requirements and relevant standards. Where required, non-destructive weld testing can also be performed.
Control Lines for Technical Gases
We also produce control lines designed to regulate pressure between gas distribution and the end user, according to the specific needs of the industrial process. Each control line is built according to client documentation and includes:
-
Pressure regulators
-
Flow and pressure meters
-
Valves, shut-off and safety elements
-
Supporting frames to integrate the assembly into a complete system
The lines are suitable for connection to the supplier’s gas system and use in various industrial environments where precise regulation of technical gases is required.
Custom-Made Final Products
Precision Manufacturing of Industrial Components to Your Specifications
At Kolar Industrial Solutions, we specialize in the custom manufacturing of industrial components, precisely according to the client’s technical documentation. Regardless of project complexity or specific requirements, we ensure top-quality processing of various materials, including all types of structural steels and stainless materials.
Heat Exchanger Manufacturing
Heat exchangers are key elements in many industrial processes where efficient heat transfer is essential. Our team has extensive experience in manufacturing various types of heat exchangers, and thanks to our automated welding process, we consistently achieve the highest quality standards.
Orbital Tube-to-Tubesheet Welding
For tube-to-tubesheet welding, we use advanced orbital welding technology, which provides:
-
High repeatability and precision
-
High-quality, defect-free welds
-
Efficiency in serial production
Orbital welding is an automated arc welding process in which the welding head rotates around the tube, allowing precise control of the weld pool and ensuring high-quality joints.
Sheet Metal Products
We produce a wide range of sheet metal products, tailored to the specific needs of industrial processes.
Examples include:
-
Industrial Furnaces: Precisely fabricated components for various furnace types, designed for high-temperature and demanding operating conditions.
-
Drying and Heating Chambers: Chambers designed for uniform heat distribution and efficient material processing.
-
Continuous Conveyor Chambers: Systems for continuous material processing, integrating conveyors for automated flow through process chambers.
-
Other Process Equipment: Various customized devices and housings for specific industrial applications.
In the production of these products, we use advanced sheet metal forming and joining techniques to ensure high structural integrity and long product life.
Turnkey Solutions
From Idea to Installation – Comprehensive Support at Every Step
At Kolar Industrial Solutions, we offer a complete approach to the execution of demanding industrial projects. Our “turnkey” service means we take full responsibility for the entire process – from the first concept discussions to a fully operational system at the client’s site.
1.
Consulting and Technical Analysis
We get involved in the project as early as the inquiry phase and work with the client to find the optimal technical solution that fits their process, space, and expected results.
2.
Design and 3D Modeling
We master advanced 3D modeling of both individual assemblies and entire systems.
Models can be positioned directly into the client’s digital building model, allowing precise verification of fit and layout optimization.
3.
Structural Calculations and Technical Documentation
We provide structural calculations for supporting structures and components, and prepare complete workshop documentation in accordance with applicable standards (EN 1090, EN ISO 3834 …).
4.
Fabrication and Installation
All key system components are manufactured in our production facilities.
We then ensure professional on-site installation, strictly following safety and technical requirements.
5.
Testing and Commissioning
At the end of the project, we perform functional testing and system commissioning, delivering a solution that is ready for immediate operation.
Flexibility Is Our Advantage
Every project is unique – which is why flexibility is one of our core values.
We work closely with the client, tailoring solutions to their spatial, technological, and financial requirements, and ensuring that the entire system operates in harmony with existing equipment and processes.
When Are Turnkey Solutions the Right Choice?
-
For complex industrial systems where the integration of multiple technologies is required
-
When the client needs complete technical support – from concept to execution
-
When efficiency and timing of all project phases are critical